List of All Products
Welding Fume Extraction
Exento LowVac
The Exento LowVac mobile low vacuum extraction system protects users from welding fumes in an effective manner and is highly cost-effective thanks to its long service life.
It has a disposable filter with a particularly large filter area at 25 m2, which is replaced with a clean one when saturated.
Welding Fume Extraction
Exento HighVac
Compact design, maximum protection:
Thanks to its particularly high filter quality, the Exento HighVac mobile high vacuum extraction system removes more than 99.9 % of captured welding fume particles, resulting in significantly lower welding fume exposure.
In combination with the powerful Exento fume extraction torch, the high vacuum system captures the welding fumes directly at the source. It is equipped with an extra large, vertically mounted filter cartridge, thereby ensuring particularly effective cleaning.
Accessories - Welding Apparel
Leather jacket HighEnd
The HighEnd leather welding jacket is made from a smooth, elastic calf leather and is manufactured to EN 11611: 2008-2-A1 standard. The button placket and stand-up collar can be closed with Velcro and the sleeves are equipped with elastic bands. The high-quality leather jacket is available in sizes S to XXXXXL.
Accessories - Safety boots
Safety boots S3
Thanks to the high-grade materials used (real leather, for example), the S3 safety boot is water-, oil- and dirt-repellent. Its excellent fit owes a great deal to its natural orthopaedic leather lining and the interchangeable footbed insoles. The sole provides excellent protection, thanks to its acid resistance, antistatic charge, penetration resistance and contact-heat resistance up to 300 °C. The S3 safety boot is available in sizes 39 - 47.
Respiratory protection systems
Vizor Air/3X Connect
AUTOMATIC EYE PROTECTION WITH FAN FILTER DEVICE
Vizor Air/3X is a protection system for the eyes and airways that makes no compromises in occupational health and safety or comfort. In addition to proven glare protection technology, a unique air flow system within the welding helmet offers infinitely variable air distribution between the forehead and breathing zones. Vizor Air/3X is therefore a truly “clean” solution for the user, as 99.8% of particles are filtered out and pleasant cooling is provided for the welder.
The lithium-ion battery delivers an operating time of up to 18 hours. An acoustic and visual alarm is triggered if the battery is low, the filter is clogged or missing, or in the event of low air flow.
The system is used where the environmental conditions do not allow for optimum extraction of the welding fumes, for example for flexible welding work, or work in confined spaces and highly polluted ambient air.
Respiratory protection systems
Vizor 4000 Air/3X Professional
The Vizor 4000 Air/3 Professional provides perfect protection for the professional welder and makes all welding tasks even safer, more efficient, more precise and more comfortable. One special feature on this model is the option of selecting from automatic and manual operating modes. The unique air-flow guiding system inside the mask offers a continuously adjustable air circulation between the forehead and breathing zone. This lets welders work in a clean environment even when the ambient air at the workplace has up to 20 times the maximum permissible particulate concentration. The fresh-air supply is certified to EN 12941:1998 TH3P.
Respiratory protection systems
Vizor 4000 Air/3X Plus
The Vizor 4000 Air/3 Plus impresses with numerous advantages, including the unrivalled light auto-darkening filter cartridge. The unique air-flow guiding system inside the mask offers a continuously adjustable air circulation between the forehead and breathing zone. This lets welders work in a clean environment even when the ambient air at the workplace has up to 20 times the maximum permissible particulate concentration. The fresh-air supply is certified to EN 12941:1998 TH3P
Respiratory protection systems
GrindMask Air/3X
Unrestricted, clear view of the workplace and filtered air with individually adjustable air supply make the GrindMask Air / 3X a unique face and respiratory protection system with the highest level of safety. It is therefore ideal for sanding applications, wood applications, landfills and work in the agricultural, metal and food industries.
Automatic protective welding helmets
Vizor 4000 Professional
The welding helmets of the Vizor series provide perfect protection for the professional welder and make all welding tasks even safer, more efficient, more precise and more comfortable, irrespective of the welding position. The ergonomic design and well-thought-out functionality combined with high-quality materials guarantee pleasant and stress-free working. Thanks to an even better and more energy-efficient auto-darkening filter cartridge, it has been possible to reduce battery consumption significantly.
Automatic protective welding helmets
Vizor 4000 Plus
The welding helmets of the Vizor series provide perfect protection for the professional welder and make all welding tasks even safer, more efficient, more precise and more comfortable, irrespective of the welding position. The ergonomic design and well-thought-out functionality combined with high-quality materials guarantee pleasant and stress-free working. Thanks to an even better and more energy-efficient auto-darkening filter cartridge, it has been possible to reduce battery consumption significantly.
Automatic protective welding helmets
Vizor 4000 Crystal
The welding helmets of the Vizor series provide perfect protection for the professional welder and make all welding tasks even safer, more efficient, more precise and more comfortable, irrespective of the welding position. The ergonomic design and well-thought-out functionality combined with high-quality materials guarantee pleasant and stress-free working. Thanks to an even better and more energy-efficient auto-darkening filter cartridge, it has been possible to reduce battery consumption significantly.
Automatic protective welding helmets
Fazor 1000 Plus
The Fazor 1000 Plus offers optimal protection for daily welding tasks. Simple and robust, it excels with its high quality and an excellent price-performance ratio. With its protection levels ranging from 9-13, it is suitable for a variety of possible applications, especially for MAG welding.
Hard Automation - Robotic Welding
FRW Compact Robotic Welding Cells
FLEXIBILITY IN ROBOTIC WELDING
Welding processes: MIG/MAG, CMT
Manual welding is labor- and time-intensive. Many companies, therefore, want to automate welding as far as possible. The CWC-D Cobot Welding Cell is ideally suited for entry-level automated welding. It is intuitive to operate, and programming knowledge is not necessary.
Hard Automation - Robotic Welding
FlexArc Robotic Welding Cell
MORE WELDING PERFORMANCE, COST EFFECTIVENESS, AND SAFETY
Welding processes: MAG, CMT TPS/i TWIN Push, TIG, ArcTig, PLASMA
Intelligent functions facilitate flexible, economical production
A highlight is the optional simulation and offline programming software that enables robot programming and process optimization from the PC. As a result, ongoing production can continue without interruption! The advantages of this software include minimized risks, shorter start-up times, faster component changes, and increased productivity.
Hard Automation - Robotic Welding
CWC-D Cobot Welding Cell
COBOT WELDING CELL FOR FULLY AUTOMATED WELDING
Welding processes: MIG/MAG, CMT
Manual welding is costly in time and staffing resources. For this reason, many businesses are seeking to automate their welding processes as far as possible. The CWC-D Cobot Welding Cell is already set up to switch to automated welding. It is intuitive to control, and no programming knowledge is needed.
Hard Automation - Circular Welding Systems
FCW Compact
A single circumferential welding system for a wide range of tasks
Different components, but only one welding system
Welding processes: MIG-MAG, CMT, TIG, ArcTig, PLASMA
Parent materials: steel, stainless steel, aluminum, duplex, nickel-based alloys
The FCW Compact comes into its own in industries where different components such as pipes, flanges, reducers, fittings, or valves of different alloys need to be welded efficiently and cost effectively: a single compact welding system for a wide range of tasks.
Hard Automation - Orbital Systems
FCH 3-21 / 3-38 / 6-76 / 9-114 welding heads
Mechanised orbital welding
WELDING PROCESS: TIG
Closed welding heads for the mechanised TIG orbital welding of thin-walled pipe joints (external diameter 3 - 114 mm, wall thickness up to 3.5 mm) made of stainless steel, titanium, nickel-based alloys, aluminium and other materials without the use of filler wire.
Hard Automation - Orbital Systems
FTW 24-120 PRO tubesheet welder
Mechanised orbital welding
WELDING PROCESS: MIG-MAG
The FTW PRO is ideal for applications where factors such as time saving, optimal quality and exact repeatability are paramount. For pipe-to-pipe-plate joints in heat exchangers or heat sinks, these criteria are essential. The pneumatic clamping system or the suspension device greatly simplify the work process for the user and reduce the time required. The three-point support ensures exact positioning of the welding torch, even with varying tube protrusions.
Hard Automation - Orbital Systems
FOH 8-40 / 10-76 / 20-114 / 40-168 welding heads
Mechanised orbital welding
WELDING PROCESS: TIG
Open welding heads for the mechanised TIG orbital welding of pipe joints (external diameter 8 - 168 mm) made of steel, stainless steel, titanium, nickel-based alloys, aluminium and other materials with and without the use of filler wire.
Hard Automation - Multi Welding Systems
FMW Multi Welding System
Mechanised Multi Welding
WELDING PROCESSES: MIG-MAG / CMT / TIG COLD WIRE / TIG HOT WIRE
The Fronius Multi Welding System makes combining all welding applications into a single system possible. Different welding processes are also available for individual uses and new processes can be added as required. The Fronius Multi Welding System is the first choice in sectors where different components (pipes, flanges, reducers, fittings, valves, etc.) and different metal alloys play a significant role, such as the food, plant construction and energy industries.
Hard Automation - Longitudinal Seam Systems, Orbital Systems
FlexTrack 45 Pro
Rail guided welding carriage for mechanised longitudinal seam welding
WELDING PROCESSES: MIG-MAG / CMT
The compact welding tractor can be used in a wide range of applications. Depending on the requirements, one of three different rail types can be selected. FlexTrack 45 Pro welding tractors are perfect for all-round use in industries where surface geometries vary, such as in shipbuilding or container construction.
Hard Automation - Longitudinal Seam Systems
ArcRover 22
Welding carriage for mechanised longitudinal seam welding
WELDING PROCESS: MIG-MAG
The battery-powered ArcRover 22 is a universal welding tractor for mechanised longitudinal seam welding. Its integrated permanent magnet ensures optimum adhesion and optimum traction for wheels. Can also be used vertically.
Hard Automation - Longitudinal Seam Systems
ArcRover 15
Welding carriage for mechanised longitudinal seam welding
WELDING PROCESS: MIG-MAG
The battery-powered ArcRover 15 is a universal welding tractor for mechanised longitudinal seam welding. Its integrated permanent magnet ensures optimum adhesion and optimum traction for wheels. Can also be used vertically.
Automated Welding - Cobot Welding
CWC-S Cobot Welding Cell
Welding equipment: Welding systems - TPS 320i, TPS 400i, High-tech Welding Packages - Standard, Pulse, PMC (Pulse Multi Control), LSC (Low Spatter Control), CMT (Cold Metal Transfer); Welding table: 1500 x 1000 mm, D28 bores with 100 x 100 mm grid, Clamping set (optional); Protective cabin: CE-tested, Glare protection raises/lowers automatically, Manual sliding doors left/right, Can be fitted with fume extraction system; Cobot (Fanuc CRX-10iA): 6 axes, Force torque sensors protect operator and components against collisions, Grip plate mounted on the welding torch with teach buttons; Control: Intuitive operation and programming with tablet;
Automated Welding - Robotic Welding
HTW Robotic Welding Cell
Welding processes: MIG/MAG, CMT, TIG, ArcTig, Plasma
Modular, collaborative, and flexible: the “Handling-to-Welding” robotic welding cell joins parts of different geometries and materials. The task is carried out by two robots – the handling robot positions the workpieces, the second robot performs the welding. Depending on the cell configuration, lock gates are available for the inward and outward transport of parts. Furthermore, various positioners, a TCP measurement system, a torch cleaning system, a gripper station, and a contact tip change system are also possible.
Visual welding monitoring
ArcView 2
Visual welding monitoring for a better overview, flexibility and safety: The camera system not only enables real-time monitoring, but also the recording and archiving of video data. This allows you to precisely analyze your weld seams and raise your quality standards to the next level.
Automated Welding - Cladding
SpeedClad 2.0
A new dimension in cladding
In comparison with SpeedClad Twin, the new cladding process only requires one electrode and one wire for the same or quicker welding speeds. Considerably fewer wear parts and less maintenance work are clear benefits of this process.
In addition, the much slimmer welding torch allows for the cladding of small interior diameters.
Automated Welding - Cladding
Conventional Cladding System
Column & boom: Highly precise welding torch positioning due to the use of servo motors, absolute encoders and precision guides, selwing ring unit for 270° rotation;
Welding equipment: TransTig 5000 Job welding current source, TransTig 2200 Job hot wire power source, Power sources on telescopic extension devices for easy maintenance, High performance cooler for SpeedClad 2.0;
Welding head: Motorized tilting of the welding torch axis 0 - 90°, AVC/oscillating axes, Welding torch holder with clamp fasteners for new generation TTHW welding torches incl. SpeedClad 2.0;
HMI-T21 system controls: 21” touch screen user interface, STEP data import, Real-time process visualization;
Automated Welding - Cladding
ETR Ultimate
Column & boom: Servo motors, encoder, precision guides, Assembled on motorized track (“track motion”) ;
ETR head: Twin wirefeeder, Motorized rotating and tilting, Integrated oscillating unit, Collision detection (electro-pneumatic), Welding torch holder with clamp fasteners for new generation TTHW welding torches & SpeedClad 2.0;
Welding equipment: TransTig 5000 Job, TransTig 2200 Job, Telescopic extension devices for welding current sources to allow for easier maintenance, High performance cooler for SpeedClad 2.0;
Track motion: Motorized track, Platform for column & boom and welding equipment;
HMI-T21 system controls: 21” touch screen, CNC platform, STEP data import, Automatic component position detection, Real-time process visualization;
Automated Welding - Cladding
ETR-S HMI-T21
Column & boom
- Highly precise welding torch positioning due to the use of servo motors, absolute encoders and precision guides
- Vertical axis with travel distance of 3 to 5 m available
- selwing ring unit for 340° rotation
ETR head
- TWIN wirefeeder
- Motorized rotating and tilting
- Integrated oscillating unit
- Collision setup (electro-pneumatic)
- Welding torch holder with clamp fasteners for new generation TTHW welding torches incl. SpeedClad 2.0
HMI-T21 system controls
- 21” touch screen user interface
- CNC platform, STEP data import
- Autom. component position detection
- Real-time process visualization
Welding equipment
- TransTig 5000 Job welding current source
- TransTig 2200 Job hot wire power source
- Power sources on telescopic extension devices for easy maintenance
- High performance cooler for SpeedClad 2.0
Automated Welding - Cladding
Compact Cladding Cell (CCC)
Inner overlay welding torch: TIG HD welding torch (from 25 mm bore diameter), TWIN wire option; SpeedClad 2.0: Speedclad welding torch system for top overlay welding performance; Ring groove welding torch; Wirefeeder: 4-roller drive, Wire speed monitoring, TWIN wire option; PowerLiner: Roller-guided wirefeeding hose for perfect wirefeeding; Ergonomics: Wirespool holder at operator height for easy changing of the wire spools; Stand: Highly precise welding torch positioning due to the use of servo motors and precision guides, Optimized cable guide management; Power source set: TransTig 5000 Job and TransTig 2200 Job – fully digital for optimum welding results, High performance cooler for SpeedClad; Rotary table: Servo drive with precision gearing for maximum positioning accuracy, Slip ring option for pre-heating unit;
Automated Welding - Robotic Welding
Smart Robotic Welding Modular System
Component Lock Gates: Incoming and outgoing transport of components, including during primary processing time; Welding Torch Systems and Service Station: Tailored to the welding process, TCP measurement, Torch cleaning, Torch replacement, Contact tip replacement; Gripper Deposit System: For different components (geometry, size and weight), For different welding processes (MIG/MAG, TIG, TWIN, etc.), For various manipulation processes (preheating, cleaning, etc.); Handling Robot: Range and model depending on application, Load capacities of 27–1,543 lbs, Extreme repeatability; Positioner: Different configurations and sizes, Rotating/tilting positioner, Turnover positioner, Heavy-duty positioner; Robot Track: Track with robot base, Various C-frames, Platform for welding equipment, Track length can be extended; Welding Robots: Six-axis articulated robot with hollow shaft, High stability and repeatability, Load capacity and range depending on the application, Extreme repeatability;
TIG DynamicWire Components
DynamicPen
Decoupled cold wire feed system; Slim and ergonomic design for ease of use; Automatic wire control with voltage measurement; Uninterrupted welding without putting the pen down for maximum weld lengths; Manual and precise positioning of the wire; Automatic wire stop when the base material is touched; Best accessibility to components and perfect for narrow-gap applications; Suitable for demanding welding positions such as overhead work; Easily switch from standard cold wire feeding to DynamicPen; Also suitable for larger wire diameters (up to 1.6 mm);
Wear Parts for MIG/MAG Welding Torches
Inner liners for welding torches
The task of the inner liner is to feed the welding wire smoothly from the wirefeeder to the contact tip.
We provide the appropriate inner liners – and combinations of them – for every application area. Our range includes bare steel liners, coated steel liners, CrNi liners, Teflon liners, graphite liners, and bronze liners. Both the construction and the inner diameter of these inner liners perfectly complement Fronius welding processes.
Wear Parts for MIG/MAG Welding Torches
Gas nozzles for welding torches
The gas nozzle ensures a uniform flow of shielding gas into the welding process. This constant flow of gas protects the arc and the weld pool from the atmosphere. We have the right gas nozzle for every welding application.
Gas nozzles that have been specially developed for aluminum applications ensure that spatter rarely sticks, consequently reducing the turnover in wear parts.
Wear Parts for MIG/MAG Welding Torches
WQ contact tip
Ideal for steel and CrNi welding.
The WQ contact tip (tungsten-copper quality) is an CuCrZr contact tip with a tungsten-copper core. The high temperature resistance of tungsten is impressive and combines perfectly with the high electrical and thermal conductivity of copper. Applications where grinding might be involved will particularly benefit from a WQ contact tip. System availability increases and maintenance costs fall.
Wear Parts for MIG/MAG Welding Torches
CuCrZr contact tip
Ideal for steel/CrNi and aluminum/CuSi welding.
The CuCrZr contact tip is made from a copper-chrome-zirconium alloy. These alloy elements make its electrical conductivity slightly lower than that of the E-Cu contact tip, but its temperature resistance extends up to 500°C. CuCrZr contact tips are right at home in the medium to high ampere range for manual and robotic welding applications.
Wear Parts for MIG/MAG Welding Torches
E-Cu contact tips
Ideal for steel and CrNi welding.
E-Cu contact tips are made from pure electrolytic copper and boast outstanding electrical conductivity and good thermal conductivity. Electrolytic copper softens at around 260°C and has low wear resistance. E-Cu contact tips are primarily used in the low ampere range for manual welding applications.
MIG/MAG welding fume extraction
Exento fume extraction torch
Exento fume extraction torches and extraction sets eliminate the welding fumes directly where they are produced. Welding fumes are detected before they are able to spread, which not only protects the welder, but also all of the other people in the vicinity.
Exento fume extraction torches are the perfect complement to Exento HighVac systems. They meet the requirements of standard DIN EN ISO 21904-1 Health and safety in welding and allied processes.
Five different power categories:
3x air-cooled and 2x water-cooled
Extraction capacity controlled directly on the handle
Four different user interfaces available:
Up/Down, JobMaster, potentiometer, top torch trigger
LED light for welding in dark environments as well as for quality control
1.3 m leather protection tube directly on the handle for perfect protection against high temperatures and welding spatter
Quick tester of the extraction capacity directly at the suction nozzle
Welding fumes can be harmful to health, which is why Fronius believes in extracting the welding fumes directly at the point of origin – the welding torch. Thanks to fume extraction torches, the welder and their wider working environment are effectively protected against harmful emissions.
Compatible with every Fronius MIG/MAG welding torch – including the PushPull variants
Special geometry of the extraction nozzle for optimal fume capture without affecting the gas shield
Up/Down and JobMaster possible
Continuously adjustable extraction nozzle
LED light function may still be used, depending on the position of the extraction duct
Robotics Change Stations
Robacta TX/i
Automatic torch body changeover
Automatic torch body changeover in just 30 seconds.
The complete torch body is changed automatically without the need for human intervention while production continues. This ensures that all wearing parts that impact on the TCP and weld seam quality are replaced.
When the Robacta TX/i is used, different torch body geometries can be applied alternately - in one robot cell. Depending on the application, a whole welding cell can be saved.
Robotics Change Stations
Robacta CTC – Contact tip changer
Automatic contact tip changeover in just 50 seconds.
Changing the contact tip manually is time-consuming and necessitates an interruption to production. The Robacta CTC automates this work step. Changing the tip takes no more than 50 seconds - without production being halted for someone to intervene.
Pre-defined torques also reduce the risk of operating errors by maintenance personnel, thus extending the service life of the equipment.
Versions:
- Contact tip M6 ø8 / Gas nozzle ø25
- Contact tip M6 ø8 / Gas nozzle ø27
- Contact tip M8x1.5 ø10 / Gas nozzle ø25
- Contact tip M8x1,5 ø10 / Gas nozzle ø27
Aluminum & CuSi Cleaning - MIG/MAG robot welding torches
Robacta Reamer aluminum brush head
Wear parts cleaned using a brush head on the inside and outside of the gas nozzle; Cleaning time of 3–5 seconds; Optimal access to gas nozzle and contact tip; Quick, tool-free replacement of cleaning brushes; Areas to be cleaned can be selected precisely according to the amount of soiling; Robot probe for checking the TCP; Optional: electric wire cutter, gas flow control
Steel Magnetic Cleaning - MIG/MAG robot welding torches
Robacta TC 2000 / TC 2000 Twin
Contactless magnetic cleaning; Cleaning time of 0.5 seconds; TCP is not affected; Service life of gas nozzle is ten times longer compared with mechanical cleaning, since wear part surfaces are not damaged; Available for practically all torch geometries and gas nozzle shapes; Parting agent vessel with level monitoring and automatic refilling; Cleaning possible from 20 seconds charging time; 50 seconds charging time until maximum magnetic flux density is available for the cleaning process; Collecting container for welding residues; Four different coils: 30 mm, 35 mm, Twin, LaserHybrid; Optional: electric wire cutter
Steel Mechanical Cleaning - MIG/MAG robot welding torches
Robacta Reamer Single/Twin
Mechanical cleaning using milling cutter; Cleaning time of 4.5–6.5 seconds; Clean single and twin welding torches with one device; Suitable for torch bodies with 0°, 4°, 8°, and 11° contact tip angles; Wire cutter integrated in the clamping system; Robot probe for checking the TCP; Optional: various cleaning cutters, gas flow control, TCP Touch Sense
Steel Mechanical Cleaning - MIG/MAG robot welding torches
Robacta Reamer V Comfort
Mechanical cleaning using milling cutter; Cleaning time of 4.5–6 seconds; Parting agent is specifically applied to wear parts via a separate, sealed unit that prevents contamination of the robot cell; Level sensor for cleaning fluid; Separate collecting container for parting agent residues reduces contamination in the robot cell; Integrated TCP check: Detection of TCP displacement and contact tip wear via TCP Touch Sense; Robot probe for checking the TCP; Optional: electric wire cutter, various cleaning cutters, possibility of additional sensors (e.g., wire end sensor), gas flow control
Steel Mechanical Cleaning - MIG/MAG robot welding torches
Robacta Reamer V Easy
Mechanical cleaning using milling cutter; Cleaning time of 3–5 seconds; Milling cutter specifically targets wear parts when applying parting agent; Saves time by cleaning and spraying in one position; Dirt discharge into collection vessel; Robot probe for checking the TCP; Optional: electric wire cutter, various cleaning cutters, gas flow control
MIG/MAG robot welding torches
Robot Welding Torches
Push system and a Push/Pull system, which involves attaching a second wirefeeder directly to the torch body. This provides a stable welding process, even in the case of long wirefeed distances, soft filler metals, or special applications, such as CMT. Water-cooled versions of all robot welding torches are also available.
